Mining & Industrial
Industrial HVAC Systems For Special Applications

EXPLORING
Booyco’s Mining Systems
Delivering comprehensive HVAC solutions for optimal performance in the most demanding environments.
We offer a complete range of industrial Air Conditioning and (optional) heating systems, suitable for installation on various different vehicles, both above and underground. These systems are designed for the high shock and high dust burdens experienced in the mining environment. The systems are based on existing designs, and as such are available on significantly shorter lead times. These units are easily customisable to your specific application.
Configurations offered are split or integrated, internal mount or external mount industrial HVAC systems. Materials of construction are typically carbon steel, but various grades of stainless steel are also available. Power supplies are typically 24VDC with an engine driven compressor or 380V/3Ph/50 Hz, however many other drive options are available.
Heating can be provided by either hot water, via the engine or a dedicated diesel water heater, electric, or a dedicated diesel air heater, fitted to the cab. Heavy duty air filtration systems, including self-scavenging filtration systems, can be incorporated as well, in addition to the standard air filtration offered.
OUR SOLUTIONS
STANDARD PRODUCTS
Affordable, adaptable off the shelf products suitable for a variety of heavy equipment.
MAINTANANCE SUPPORT
Supporting you to keep your mobile machinery operational and productive.
Special Application Conditions
Typical conditions that our industrial air handling systems for special applications are designed to handle include:

High shock & vibration levels

High dust burdens

High reliability

Extreme temperatures
Up to +45°C continuous operation
streamlining
effective solutions

Distilling over 40 years of expertise into readily available affordable products that are guarenteed to reduce downtime, increase efficency and save your operation money.
STANDARD PRODUCTS
FOR mining and industrial APPLICATIONS
Our Standard products are built tough to withstand harsh conditions while being engineered to provide efficient cooling for a wide variety of heavy-duty applications
- Affordable
- Engineer-designed
- Ready-made
- Quality
STANDARD HVAC SYSTEMS
Affordable readily available products that can be retrofitted into most closed-cab vehicles.
Booyco’s new range of Standard HVAC Systems distills over 40 years of expertise into readily available, easily adaptable systems. With this series of vehicular HVAC units, you receive the quality you have come to expect from a Booyco Custom HVAC System, at competitive lead times and costs.
- Designed to withstand the harsh conditions of the African continent.
- Rated T3 in accordance with the international standard ISO 5151.
- Capable of performing in ambient temperatures of up to 46°C.
- Adaptable to a wide variety of heavy machinery.
- Easy to install, with replacement parts which are readily available.
- Ideal solution for most mining, industrial and military vehicles.


SY-KLONE
Advanced precleaning and filtration systems for vehicular HVAC units and engines.
Booyco Engineering is an authorised reseller of Sy-Klone International’s exceptional products. Designed to operate in the harshest most debris-laden environments Sy-Klone’s advanced precleaning and filtration products protect engines and operators alike by removing debris from airflow providing clean air to the system.
These products can be retrofitted into existing systems, increasing uptime for heavy equipment engines and keeping operators safe and healthy with clean air environments.
- Improves machine performance
- Reduces costly downtime
- Lowers total cost of ownership
- Satisfy ISO 23875
- Protect operator health
- Increase comfort and productivity
Auxiliary Power Unit (APU)
Anti-idle power supply that can run a 24 VDC air-conditioning system and critical vehicle systems when the main engine is off.
This stand-alone APU is designed to reduce fuel and maintenance costs as well as CO2 emissions of mining vehicles, while extending the life of the vehicle.
- Compact and rugged, 24 VDC auxiliary power unit (APU).
- Supplies 28 VDC to the vehicle batteries to run a 24 VDC air conditioning system and vehicle ancillaries.
- Reduces vehicle fuel consumption by enabling the main vehicle engine to be switched off during waiting periods.
- Can save between 35 and 55ℓ of fuel per hour during waiting periods when installed on a typical mining dump truck. (e.g. Caterpillar 777)
- Adaptable to a wide variety of heavy machinery.
- Ideal solution for most mining and industrial vehicles.


BUSHCOOLER
On-site cooling unit for the precooling of bushes, shafts and other interference fit components.
Convenient and cost effective mobile chiller room designed to safely precool bushes and shafts for shrink and interference fits for large applications, prior to installation. Ideal for the manufacture, maintenance or repair of mining equipment.
- Can cool a 500 kg metal component from +40°C to -40°C in 2 - 6 hours.
- Efficient and reusable, requiring no hazardous consumables.
- Available in skid mounted or trailer mounted versions.
KEEPING YOU
Operational

Preventative maintenance is the key to the optimal functioning of heavy machinery, our skilled Field Service Team operates across South Africa ensuring maximum machine availability and seamless operations.
MAINTENANCE SUPPORT
FOR MINING & INDUSTRIAL APPLICATIONS
Our fully equipped service team is on hand to support all Booyco industrial HVAC products in the field as well as maintain other manufacturers systems, for comprehensive support across your fleet.
- Ensure effective operation across your fleet.
- Reduce downtime, minimising financial losses.
- Improves productivity, optimising and maintaining efficiency.
- Extend equipment life span, reducing overall cost of ownership
OUR SERVICE OFFERINGS

MAN ON SITE (MOS)
Full time ON-SITE technician
Prioitise uptime and productivity with a dedicated site technician, to ensure your fleet’s HVACs are running optimally.
- Provides consistant preventative maintenance.
- Attends to any unexpected HVAC breakdowns.

Roaming technicians
Experienced mobile technicians
For any unexpected breakdowns, our skilled technicians are conveniently located across the country, and are ready to get your equipment operational.
- Available 24/7, 365 days a year.
- Under 12hr response time.

Fixed interval Service
Scheduled preventative maintenance
Our service level agreements ensure that preventative maintenance is carried out at regular intervals, increasing the life span, efficiency and availability of your fleet’s HVAC units.
- Weekly
- Monthly
- Quarterly
- Half Yearly
Tailored Solutions, Elevated
Performance

Crafting custom systems for your unique needs.
MINING & INDUSTRIAL PROJECTS
Contact us for a more comprehensive list of our completed works.
Euclid 170t dump truck
cab air conditioners
- 13 units, New Vaal Colliery
Caterpillar 824C
wheeled loader cab air conditioner
- 10 units, Phalaborwa Mining
TRACTOR
air conditioning unit and heater
- 360 units, Bell Equipment
Hyster Forklift trucks
4.5T TO 16T cab air conditioner
- 11 units, Barlows Handling
Straddle Carrier
air conditioners
- 64 units, Kalmar
Shovel
air conditioners (380V, 3 phase)
- 17 units, Kumba Resources
Tri-wheeler
air conditioner
- 42 units, Bell Equipment
Caterpillar D9L
tracked dozer cab air conditioner
- 5 units, Phalaborwa Mining
Grab crane
cab air conditioners
- 3 units, Mondi Paper
Looking for high performing HVAC systems for your heavy machinery?
Get in touch with our dedicated team and we’ll help you find the ideal solution for your operation.